
case studies /
Optimized handing system for milling bodies
Alteco has, together with the customer, redesigned and optimized the handling process for grinding bodies for all of the ball mills at Luossavaara-Kirunavaara Aktiebolag's (LKAB) in Malmberget. A total of 17 horizontal ball mills have been optimized with regard to grinding body feeding systems.
Background
The iron ore mines in Kiruna and Malmberget are underground mines where the ore is mined deep below the ground surface and transported to the surface by hoists. The processing plants produce a number of different products, including sintered iron ore pellets but also iron ore concentrates.
To produce iron ore pellets, the ore must be crushed, screened, ground and mixed with additives. The pellet concentrate is then pumped in slurry form (a non-soluble mixture of water and solid particles) from the Enrichment Plant to the Pellet Plant, where the slurry is finally dewatered and formed into pellets. Grinding bodies are used in mills in the Enrichment Plant to break down the ore. Handling and transport of the grinding bodies have previously been carried out with and in drums, which has resulted in a lot of unnecessary waste. Drum handling is also very resource-intensive. The customer has had the idea of switching from drums to so-called big bags.
Our commitment
Alteco System has, together with the customer, redesigned the entire handling process for the grinding bodies, from transport, warehouse logistics, storage buildings, hoppers, transport lines to the automated grinding body feeders. Alteco has been a cog in the project all the way from concept study and preliminary design to construction and commissioning on site at the customer.
Quick facts about milling
Milling is an incredibly important function in our society, which few (outside the industry) are aware of. Unfortunately, the efficiency of horisontal rotary mills are very low, only about 5% of the power is used for the actual size reduction. In fact, 3% of the world's energy is used for size reduction milling.
Contact person
Robert Minde
Process and plant design
Project Manager
Office:
Gallivare
E
M
+46(0)97066001